MRO Surface Defects Inspection

Thanks to a scalable measuring area, integrated scanning, and tracking functionality, the ATOS Compact Scan adapts ideally to the challenges of measuring surface defects. This mobile scanner can be deployed across different measuring areas while digitizing and analyzing data points in a matter of minutes. Combining the iconic features of ATOS technology into a compact package, this sensor ensures ultimate adaptability for various applications, part sizes, and environments. Its size allows it to be used almost anywhere-- within the hangar, or at the line for example. Using its scanning capabilities, creating a digital twin allows MRO teams to reverse engineer components when a CAD model isn’t available. Adaptable, portable, user-friendly-- the ATOS Compact Scan utilizes rapid high-resolution 3D data collection to uncover surface defects in any environment.

The ATOS 5 delivers high-precision data in a quick measuring time even under harsh conditions, making it ideal for analyzing damage caused by weather patterns or Ground Support Equipment (GSE). The enhanced measuring volumes combined with high resolution cameras result in fewer measurements, allowing it to capture large measuring areas without sacrificing quality or accuracy. The full-field 3D measuring data allows comprehensive process and quality control by visualizing hidden errors, thus speeding up MRO processes and reducing the downtime for an aircraft. This scanner can even be optimized for different component sizes. Its data quality is displayed in precise detail of 3D models revealing dents, cracks, flush and gaps, wrinkles on composites, and many other potential defects. With 0.2 seconds per scan, the ATOS 5 exceeds industry expectations for speed and quality data acquisition for surface defects.

The ScanBox encompasses two-in-one solutions for non-destructive inspection of surface defects. Fully automated and operator-independent, these systems are extremely versatile as they are equipped with a large field of view and customizable measurement options for full-surface component analysis.

They include an intuitive user interface that produces repeatable results, regardless of operator expertise. Both models allow MRO teams to detect and measure defects rapidly and with high detail resolution while integrating real-time 3D visualization through ZEISS INSPECT Airfoil. Whether it’s equipped with the powerfully bright ATOS 5X or the high-resolution ATOS 5, ATOS ScanBox systems offer OEM-approved solutions that simplify MRO inspection processes at faster rates and higher returns on investment.